- Stage Two - A boost gauge and boost controller.
The stage two modifications allow you to increase the
boost levels on the stock turbo, from the stock level of about 10.5 PSI to 14 or 15 PSI.
The first step is to install a boost gauge - we
recommend the VDO or SPI boost gauge mounted on an Extreme Technologies A-pillar mounting
bracket. This will allow you to determine what types of boost levels you're really
running - very important since excessive boost could destroy your engine.
The next step is to install some sort of boost
controller. The least expensive solution is an Extreme Technologies XBC manual boost
controller. For the ultimate in boost control, consider a Greddy PRofec or Apex Super
AVC-R boost controller.
This stage will yield a major increase in
performance.
- Stage Three - A new upper Intercooler pipe and a
new downpipe.
This stage replaces the stock upper intercooler pipe
with an Extreme Technologies one-piece unit and replaces the stock downpipe with a
2.5" Extreme Technologies downpipe (AWD or FWD).
This stage will also increase performance noticably, as
the first generation Intercooler pipes and downpipes are quite restrictive.
- Stage Four - A 16G turbocharger and porting of the
exhaust manifold and O2 sensor housing.
This stage replaces the stock exhaust manifold with a
ported second generation unit (which flows much better than the first generation manifold)
and ports the O2 sensor housing to reduce backflow and to eliminate turbo lag.
Then we replaces the stock turbocharger with a new Mitsubishi TD05/16G unit. The 16G
compressor wheel can flow a lot more air than the stock 14B wheel, which allows us to turn
up the boost another notch to 18 PSI.
When replacing the stock turbo with a 16G, Extreme
offers three levels of performance improvements:
- Level 1 - This level bolts on a new TD05/16G turbo.
- Level 2 - With level 2, the 16G turbine housing is ported
to match the ported manifold and O2 sensor housing. This considerably improves
the response and flow characteristics of the level 1 turbo.
- Level 3 - With level 3, we take a level 2 turbo, clip the
turbine wheel and balance the unit for the ultimate in 16G turbo performance.
We recommend the level 3 turbocharger upgrade. It's not
a lot more expensive than the level 1 upgrade, and "flows" considerably better
at high RPMs. You may encounter a touch more turbo lag with the clipped turbo, but
probably won't notice it given the increase in power from the 16G.
At this point, we're ready to turn up the boost on the
turbo. We recommend 18 PSI for the street. With the afformentioned upgrades, your car will
now be a bit over 300 HP, and be able to easily run 13-second races in the 1/4 mile.
Whats keeping the car in the "13's"? Well...
- Stage Five - A new clutch, fuel pump and air/fuel
ratio gauge.
It's sad but true... with your car now making over 300
HP with the stage four modifications, your clutch is probably slipping like crazy. The
stock clutch isn't able to sustain that level of power, so you'll need to upgrade it with
a higher-performance clutch. Several options are available for the first generation DSMs:
- Extreme Technologies/Clutch Masters clutch
- Centerforce Dual-Friction clutch
- RPS Turbo clutch
We recommend the Extreme Technologies/Clutch Masters
clutch, which has the combination of holding power and smoothness that the other clutches
lack. This is the clutch that we use on our 1992 Talon TSi.
With a new clutch, your car should be able to sustain
the power that it's producing, and be able to run consistent upper-12 to mid-13 second 1/4
mile runs.
To give the car some more horsepower at this point, we
need to improve the fuel flow a bit. The stock fuel pump has been adequate up to this
point, but in stage 5 we're going to turn up the turbo boost again (for the dragstrip
only) to 20 PSI. Once we're at 20 PSI, the stock fuel pump isn't going to "cut
it," so we recommend that you replace it with a Extreme Technologies high-flow pump.
To monitor the air/fuel ratio, we recommend the Cyberdyne Air/Fuel Ratio monitor.
With the stage five modifications, and 20 PSI of boost
using race gas, the car should be able to run consistent mid to high 12 second 1/4 mile
runs.